Batch Cartridge Filter Winder Machines

The BCFW is designed to manufacture high performance Melt Blown Cartridge Filters, including Carbon-impregnated Cartridge filters, at a fraction of the cost of our CCFW lines.

Do you want to sell a Melt Blown cartridge filter that exceeds the performance of all other Carbon impregnated Cartridge Filters?

The BCFW is the perfect size for short runs so you can eliminate the problem of not having the inventory that your customer urgently needs.

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Keeps inventory costs low

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Control the quantity and quality

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Helps to delivery of your products tailored to each customer’s individual needs

Our Techonology

The new BCFW with CLIMB Technology Carbon-impregnated Cartridge filter machine will allow you to become an industry leader with an equipment lease payment lower than your monthly inventory costs.

The Batch Cartridge Filter Winder can make 2.5″ to 4.5 ” diameter cartridges up to 50″ long, with or without cores and up to 48 individual zones.

Batch Cartridge Filter Winder Series

The BCFW series can be easily upgraded to CLIMB technology, a patent pending process created in Braselton, GA by PMI America, for granular activated carbon impregnation.

The BCFW series is ideal for short product runs, or multiple product runs for diverse SKUs to be made at the same time, and is also ideal for research and development.

Batch Cartridge Filter Winder Series

  • Touch Screen and recipe driven software
  • We have developed a very easy to operate, yet flexible Touch Screen Control System with Recipe storage for multiple products.
  • Our control cabinets are NEMA 4 and all components are CE certified, as well as the cabinets themselves.
  • Your Process Engineer can upload a pre-set Recipe for the multiple products. The Recipes will have all of the pre-determined set-points for all the variable parameters, which include Die Pressure, Air Pressure, DCD, Rotational Speed, Linear Speed, and many others that are required to make a particular filter. Once the Recipe is uploaded, all the operator has to do is press the Green Start Button!
  • Operator interface consists of loading and unloading mandrels or cores, and pressing the start button. It is very simple for the operator.
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PROCESS OVERVIEW SCREEN This screen shows all critical parameters of the process on one screen. When operating in Automatic mode, this is the primary screen.

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MOTOR CONTROL SCREEN This screen allows manual control of each motor in the system. This is typically used when performing R&D; or when the process engineer wants to drive manually.

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RECIPE SCREEN The Process Engineer will program all the set-points of the recipe into this screen that is then saved to be recalled for future production.

SIMPLIFIED MANUFACTURING USING MODERN TECHNOLOGY

  • “Simplicity” is what we had in mind when we approached the design of our new BCFW Meltblown Filter Winders.
  • All of our machines 3D modeled in the latest CAD-CAM software.
  • Built using standard “off the shelf” electrical components.
  • Siemens PLC and Touch Screen Control
  • CE Certified
  • Three-Light Alarm Tree for “under temp” or “High Pressure” alarms.
  • Filters can be made with or without core
  • Makes Meltblown Filters 2.5” Dia. up to 4.5” Dia. and up to 50” Long

Melt Blown Filter Cartridge

The Pinnacle of Filtration: Melt Blown Filter Cartridge Machine

In today’s rapidly advancing technological landscape, ensuring pure and uncontaminated water is a priority for many industries. Enter the Melt blown filter cartridge machine – a state-of-the-art solution tailored to meet the highest standards of filtration. This machine, with its cutting-edge features and reliable performance, has revolutionized the water purification domain. 

Championing Excellence: Melt Blown Filter Cartridge Manufacturers

Behind every successful technology lies a team of experts. The Melt blown filter cartridge manufacturers are no different. These professionals, dedicated to their craft, focus on producing high-quality cartridges that promise unparalleled filtration efficiency. Their commitment to excellence and continuous innovation ensures that industries worldwide benefit from clean and safe water. 

When it comes to reliable and efficient water filtration solutions, one name stands out – PMI America. As a trusted partner in the industry, we guarantee purity and perfection in every product, from machines to cartridges.